| The step towards the creation
of holograms is master origination, which is a complex
process. The two dimensional designs are converted
into three dimensional designs. For master origination,
number of optical devices are affixed on the table
(this table must be free from all kind of movements,
even earth movement must not effect it) along with
the object. For producing the master, He-Ne Laser
Beam is used. These beams have to be splitted in two
parts, one part shall light up the object and other
will act as a reference beam, together they will combine
& interfere at the holographic plate on which
this interference is recorded during the exposure.
This holographic plate is called Glass Master from
which Nickel Master is produced by Electroforming
Process. Master Origination techniques have been continuously
upgraded to produce hologram, which are having more
security features. The complex hologram shall make
it extremely difficult to others to copy.
The following effects can be added in the master:
2D Hologram: 2D Hologram is made up of Two-Dimensional
images. The images are assigned different colors and
position in one layer.
2D/3D Hologram: 2D/3D Hologram is
made up of multiple two dimensional layers with images
visually placed one behind another with visual depth
to produce an effect of three-dimensional structure.
It can contain up to 3 layers and up to 6 colors.
The images on layers are composed on object based
drawing software like Adobe Photoshop. The images
are divided into different layers at specific levels.
The layers are assigned different colors and position
in background and foreground. Each level or color
requires a separate sheet of artwork. Highly recommended
for large and medium volume projects.
True Color Hologram: True Color Hologram
usually carries someone’s photo. It is made
up of photographic quality art-work. These holograms
are surprisingly capable of displaying true colors
of the object, like true human skin tones or original
color of the flag.
Dot-Matrix Hologram: Dot Matrix
(Digital) Hologram allows implementing unlimited computer
generated dots in hologram. These holograms are the
result of designs comprising many tiny dots, where
each dot is a separate diffraction grating. They create
a beautiful impact of variable images. The image can
be seen from any viewing direction.
Flip Flop Holograms:
Flip-Flop Holograms are capable of displaying more
than two images from different viewing directions.
This kind of hologram is made by using multiple two
dimensional illustrations. When the viewing angle
changes horizontally (Left to Right) or vertically
(upside down), different images evolve through the
hologram.
Covert Features in a Hologram:
Covert features are the advance high security features
that can be incorporated in a hologram. Integrated
with the holograms, they present high security solutions.
An image or part of image or text material can be
hidden inside another image or text. These images
or text are invisible to naked eyes in the standard
lighting conditions. These can be viewed only under
special laser pointer.
Kinetic Movement:
Kinetic Movement image can be seen from different
viewing direction. It’s the advance high security
feature that can be incorporated in a hologram. With
special digital technologies, customized logo or graph
can be incorporated onto the holo-patterns. Integrated
with the holograms, they present high security solutions
for valued documents.
Micro Text or Micro Image
Features: Micro Text or Micro Image Features
are invisible to naked eye, magnified glass is required
to read text or to see picture.
Electroforming:
By this process, the copies from the master are obtained.
The master is not used for the production of holograms;
it is only used for the production of its copies which
are called “Shims”. These Shims are the
REPLICA of master and used for the production of holograms.
From one master, any number of shims can be produced.
The process of producing the copies is known as Electroforming
Process. By Electroforming Process, small particle
of Nickel gets deposited on the master making a thin
layer. This thin layer when separated from master,
is called “Shim”.
Embossing: The
copy of the master, i.e., shim is mounted on the Embossing
machine. The images are transferred on the metallised
polyester when it is passed from this machine. The
image transfer takes place because of heat and pressure.
Once the metallised polyester is given holographic
effect, next stage is to make the product suitable
for the application at customer’s end. The various
kind of coatings are done on the embossed polyester
depending upon the application and then it is slitted
into the required size.
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